Advantages Of Mica Insulation in Glass Manufacturing

Mica insulation provides effective means to the glass manufacturing processes with the lining of glass furnaces. The furnace in the glass melting unit produces different kinds and varieties of glass, especially flat glass.

 

Glass furnaces rely on extreme temperatures and operate at around 1500°C. Therefore, the process hazard evaluation will largely determine the suitable refractory for each furnace. Glass furnaces run continuously, so they also need proactive maintenance and preventative measures. That is why applying mica is one of the great measures.

 

Mica is an excellent mineral that splits into thin plates. One of the key qualities of the mica is that it is a perfect insulating material. Here are some of the key advantages of using mica in glass manufacturing.

 

Protects the Glass workers

 

Any industry that handles the high temperature, whether large electrical currents or toxic chemicals, should provide the workers with proper insulation and protective equipment. The glass melting process requires more than 2000 degrees Fahrenheit of temperature to melt the glass. You can well imagine the destruction and harm that flames and heat could cause if they are unsecured. It is why mica insulation is a great option, as it can handle high temperatures while protecting the staff from any harm.

 

Longer-Lasting Furnace Refractories

 

The glass companies require a special furnace to obtain and hold high heat. These furnaces include a refractory inside; after that, the glass melts. These refractories are often made from ceramic, sustaining high temperatures for long periods. However, the molten glass can erode the refractory over time, increasing the likelihood of a break. Therefore, mica insulation is a great way for refractories to insulate, protect, and decrease the likelihood of breakage. Therefore, engineers line glass furnaces with mica insulation for optimal thermal management to extend the furnace's life.

 

Lower Maintenance Costs

 

Though it is vital to protect the refractory, the entire furnace needs adequate security. Mica delivers thermal insulation for all parts of the furnace and keeps it in working conditions for longer. Although every machine needs care and protection, mica insulation decreases the occurrences of repairs, thus lowering maintenance sots. Adding mica to your glass furnace is a perfect preventive maintenance step that reduces the cracks over time.